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new balance sign
new balance sign
new balance sign
new balance sign
new balance sign
new balance sign
new balance sign
Distortion Printed Products Plastic Advertising Signs

Vacuum Formed 3D Raised Letter Shop Sign – Premium Brand Store Signage

Custom thermoforming and vacuum forming solution designed for precision manufacturing and superior product quality.

Product Specifications

Material

ABS

MOQ

100 PCS

Usage

Light Box

Available Colors

Customize as per pantone code

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3D Embossed Store Signage

Vacuum-Formed Raised Letters

Enhance your brand visibility with our 3D embossed store signage featuring vacuum-formed raised letters. This commercial display combines effective manufacturing techniques with appealing visual design. The dimensional lettering creates noticeable depth and shadow effects that attract customer attention. Built with durable materials and weather-resistant construction, this signage solution provides reliable performance for retail environments. Suitable for storefronts, shopping centers, and commercial buildings seeking professional brand representation. Our vacuum-forming process ensures accurate detail reproduction while maintaining reasonable cost-effectiveness. Improve your business identity with signage that generates visibility and encourages foot traffic to your location.
Premium lottery brand sign with perfect logo alignment
Premium Quality

3D Embossed Shop Signage Applications

Brand Logo Identification

Create distinctive 3D embossed brand logos that stand out with exceptional dimensional depth, perfect for retail storefronts and corporate signage that demands attention

Illuminated Light Boxes

Specialized vacuum formed panels designed for backlit applications, delivering uniform light diffusion while maintaining crisp logo definition and vibrant colors

Commercial Storefront Displays

Professional-grade signage panels perfect for retail environments, restaurants, and commercial spaces requiring durable, weather-resistant brand presentation

ABS Material Advantages for Vacuum Forming Signage

Superior Thermoforming Properties

ABS plastic offers excellent heat stability and uniform heating characteristics, ensuring consistent wall thickness and precise detail reproduction in complex logo geometries

Outstanding Impact Resistance

Exceptional durability against physical impact and thermal shock, making it ideal for high-traffic retail environments and outdoor applications

UV Stability & Weather Resistance

Maintains color integrity and structural properties under prolonged UV exposure, ensuring long-lasting signage performance in all weather conditions

Excellent Surface Finish Quality

Smooth, glossy surface finish that accepts paint, vinyl graphics, and printing exceptionally well, providing vibrant color reproduction and professional appearance

Optimal Light Transmission

Controlled opacity levels perfect for backlit applications, offering even light diffusion while maintaining sharp edge definition for illuminated signage panels

Cost-Effective Manufacturing

Excellent machinability and processing efficiency reduce production time and costs while maintaining consistent quality across large production runs

How to Create 3D Embossed Distortion Printing Product By Vacuum forming?

Pre-distorted printing on plastic sheet

1. Pre-Distorted Printing

A pre-distorted logo or graphic design is printed onto a plastic sheet. Precision aluminum or copper molds are prepared for the forming process.

Vacuum forming process on mold

2. Vacuum Forming Process

The plastic is formed on the mold using vacuum forming. As it transforms into a 3D shape, the pre-distorted image miraculously appears normal and perfectly aligned, creating vivid and engaging graphic effects.

Finished vacuum formed product with trimmed edges

3. Finished Product

After vacuum forming to the final shape, the product is removed from the mold and edges are precisely trimmed to achieve the perfect finished result.

Technical Excellence

Our advanced distortion printing/forming process represents the pinnacle of precision manufacturing. By printing a systematically distorted version of the image onto plastic sheets and vacuum forming them on custom molds, we achieve perfect alignment between graphics and three-dimensional sculptured elements. This challenging combination of 3D logo topography and precise print registration demands our most sophisticated capabilities, resulting in pixel-perfect cohesive brand presentations that command attention in any retail environment.

Distortion Printing Process

Distortion printing involves printing a pre-calculated distorted image onto plastic sheets, then systematically vacuum forming the material on precision molds. This ensures specific areas of the printed image appear exactly where intended on the resulting three-dimensional large parts.

Distortion Printing Process
Distortion Mapping Vacuum Forming Pixel-Perfect Alignment 3D Surface Registration Premium Materials

Advanced Manufacturing Process

Vacuum Forming Process

1
Material Preparation

Premium thermoplastic sheets are heated to optimal forming temperature

2
Precision Molding

Vacuum pressure creates exact logo contours with consistent depth

3
Quality Control

Each panel inspected for dimensional accuracy and surface quality

Distortion Printing Technology

1
3D Surface Mapping

Advanced scanning creates precise topographical data of formed surface

2
Print Distortion Calculation

Software compensates for surface variations to ensure perfect alignment

3
Precision Application

High-resolution printing achieves pixel-perfect registration alignment

Vacuum Forming Process

A technological process that shapes heated and softened plastic sheets into three-dimensional products using precision molds and vacuum technology.

Design & Analysis

Customer provides 3D drawings or samples. Our engineering team analyzes requirements and suggests optimal molding methods.

Mold Production

Precision aluminum molds crafted by experienced engineers with 20+ years expertise. Durable construction with warranty service.

Vacuum Forming

Heated plastic sheets conform to mold surfaces using vacuum technology. 14 machines including full-automatic systems ensure precision.

CNC Machining

Precision cutting using 3-axis and 5-axis CNC machines. Complex geometries handled with superior accuracy and efficiency.

Finishing & QC

Professional polishing, deburring, and optional treatments. Rigorous quality testing ensures perfect products delivery.

Packaging & Delivery

Customized packaging solutions including cartons, wooden boxes, and pallets. Optional shipment arrangement available.

Mass Production Gallery

Explore our large-scale production capabilities featuring custom vacuum-formed plastic parts and shells manufactured for various industries and applications.

Mass production of vacuum formed electronics housings

Large Size Pet Plastic feeding tray

Mass production of vacuum formed automotive interior parts

Deep draw Plastic Thermoforming Parts

Mass production of vacuum formed medical device shells

Vacform Cosmetic Plastic Shelf Insert Tray

Mass production of vacuum formed packaging solutions

Packaging Solutions Plastic Tray

Mass production of vacuum formed industrial components

Large Size Custom Plastic Components

Mass production of vacuum formed consumer product shells

Display&Sinage Made by Vacuum Forming

Advanced Thermoforming Technology

Positive & Negative Molding

We employ both male and female mold forming techniques, selecting the optimal method based on assembly requirements and appearance specifications for superior dimensional control.

Auxiliary Forming Technologies

Advanced techniques including bulge technology, top-press molding, and sliding block assistance ensure superior results for complex product requirements.

Precision Vacuum Forming

Registered vacuum forming technology for special products requiring exact alignment and precision. Aluminum molds with dust-free fabric for bending applications.

Maximum Size Capacity 2800×1800×960mm
Machine Count 6 Sets
Experience 20+ Years
Quality Control ISO Certified
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