Eye-catching ice cream shaped LED light box
Custom Design Service
We work with your provided artwork, sketches, or concepts to create personalized displays. The vacuum forming process ensures consistent quality while accommodating various colors, sizes, and branding requirements.
Dual Functionality
Dual functionality makes these units practical for ambient lighting, product displays, promotional signage, and decorative installations across different environments.
Key Highlights
Perfect Pattern Matching
Our specialized distortion printing process ensures every printed element aligns seamlessly with the raised and recessed logo details
Premium Brand Presentation
Designed to elevate wine brand visibility with sophisticated lighting effects that enhance the logo's dimensional impact
Precision Thermoforming
Vacuum-formed construction provides consistent depth and crisp logo definition across the entire panel surface
Commercial-Grade Durability
Built to withstand continuous illumination while maintaining vibrant color reproduction and sharp logo clarity
How to Create 3D Embossed Distortion Printing Product By Vacuum forming?
1. Pre-Distorted Printing
A pre-distorted logo or graphic design is printed onto a plastic sheet. Precision aluminum or copper molds are prepared for the forming process.
2. Vacuum Forming Process
The plastic is formed on the mold using vacuum forming. As it transforms into a 3D shape, the pre-distorted image miraculously appears normal and perfectly aligned, creating vivid and engaging graphic effects.
3. Finished Product
After vacuum forming to the final shape, the product is removed from the mold and edges are precisely trimmed to achieve the perfect finished result.
Technical Excellence
Our advanced distortion printing/forming process represents the pinnacle of precision manufacturing. By printing a systematically distorted version of the image onto plastic sheets and vacuum forming them on custom molds, we achieve perfect alignment between graphics and three-dimensional sculptured elements. This challenging combination of 3D logo topography and precise print registration demands our most sophisticated capabilities, resulting in pixel-perfect cohesive brand presentations that command attention in any retail environment.
Distortion Printing Process
Distortion printing involves printing a pre-calculated distorted image onto plastic sheets, then systematically vacuum forming the material on precision molds. This ensures specific areas of the printed image appear exactly where intended on the resulting three-dimensional large parts.
Advanced Manufacturing Process
Vacuum Forming Process
Material Preparation
Premium thermoplastic sheets are heated to optimal forming temperature
Precision Molding
Vacuum pressure creates exact logo contours with consistent depth
Quality Control
Each panel inspected for dimensional accuracy and surface quality
Distortion Printing Technology
3D Surface Mapping
Advanced scanning creates precise topographical data of formed surface
Print Distortion Calculation
Software compensates for surface variations to ensure perfect alignment
Precision Application
High-resolution printing achieves pixel-perfect registration alignment
