Custom Vacuum Formed Plastic Trays
Youde Industry （Bosen Plastics) delivers comprehensive vacuum forming production capabilities and advanced thermoforming technology, providing complete customized plastic solutions. Experience quality results and efficient service throughout your entire project journey from raw materials to final product delivery.
Customized Vacuum Forming Trays for Multiple Industries
Youde Industry provides specialized vacuum formed solutions across diverse applications in electronics, Pet Care, Hydroponic Growing, automotive, and POS cosmetic trays ets. Through our integrated supply chain and manufacturing facilities, we enhance tray design according to product specifications.
Plastic Trays Electronics Industry
• Electronic component trays
• Mobile device accessory trays
• Battery storage trays
Safeguard sensitive electronic components from scratches, impacts, or static discharge during transport and storage, enhancing product protection.
Pet Care Plastic Tray
• Pet cage bottom trays
• Reptile habitat trays
• Bird cage liner trays
Provide durable and easy-to-clean feeding and housing solutions for various pets, ensuring hygiene maintenance and comfortable living environments for animals of all sizes.
Plastic Tray For Automotive Industry
• Auto component trays
• Parts organization systems
• Component storage solutions
Ideal for organizing and transporting automotive components, tailored designs minimize part wear and deformation while improving assembly workflow efficiency.
Plastic Tray For Food Industry
• Food transport containers
• Fresh produce trays
• Food packaging systems
Applied in food packaging and transport, utilizing food-grade materials to deliver lightweight and durable storage solutions that meet various food preservation requirements.
Plastic Tray For Hydroponic Tray
• Large-size growing trays
• Seedling cultivation trays
• Nutrient solution containers
Specially designed for hydroponic plant cultivation, featuring large dimensions and optimal drainage systems to support healthy plant growth in soilless environments.
Plastic Tray For POS Cosmetic Productss
• Lipstick display holders
• Eyebrow pencil organizers
• Makeup brush displays
Elegant display solutions for cosmetic products, featuring precision-molded slots and holders to showcase lipsticks, pencils, and other beauty items in retail or personal settings.
Thermoforming Trays - Efficient Packaging Solutions
Vacuum forming trays deliver effective packaging solutions engineered and manufactured to meet specific customer requirements. These adaptable products serve multiple industries including electronics, automotive components, medical equipment, food processing, and numerous other sectors.
Core Benefits
Improved transportation efficiency with reduced shipping costs
Reliable durability for multiple use cycles
Sustainable material choices for environmental responsibility
Accommodates both small batch and high-volume manufacturing
Our tailored solutions adapt to specific product dimensions, configurations, and protection needs, improving packaging efficiency and transport security while addressing diverse application demands across multiple industries.
Pet Cage Plastic Trays
Our specialized vacuum forming technology produces high-quality plastic trays designed specifically for pet cages. These durable, easy-to-clean trays provide optimal hygiene and comfort for your pets while ensuring long-lasting performance in demanding environments. With over 100 different sizes available, we can accommodate virtually any pet cage configuration.
Pet-Safe Materials
Non-toxic, food-grade plastic materials ensure complete safety for pets while maintaining chemical resistance against cleaning products.
Easy Maintenance
Smooth, non-porous surfaces prevent bacterial growth and allow for effortless cleaning and sanitization.
100+ Size Options
Available in over 100 different dimensions to fit any cage size and pet species, ensuring a perfect match for your specific needs.
Perfect for bird cages, hamster habitats, guinea pig enclosures, and other pet cages, our trays combine functionality with durability for optimal pet care solutions.
Hydroponic Plastic Trays for Modern Growing
Our hydroponic plastic trays are engineered for optimal plant cultivation in soilless growing systems. These durable, food-grade trays provide excellent drainage, root aeration, and chemical resistance—essential for successful hydroponic operations. Available in various sizes and configurations to support seedling propagation, microgreens, and full-cycle growing applications.
Material Selection for Vacuum Forming Trays
To accommodate varied customization requirements, we provide multiple material options. Each project undergoes evaluation considering product application, performance specifications, budget parameters, anti-static requirements, and manufacturing processes to suggest the optimal material solution for our clients.
Comprehensive Material Range
ABS, PS, PVC, PET/PETG, PP, PMMA, PC, ASA, plus additional specialized materials to fulfill specific application needs.
Thorough Assessment Approach
Every project receives analysis based on application demands, performance criteria, budget objectives, and manufacturing considerations.
Adaptable Customization Options
Support for various materials, thickness specifications, and surface treatments to accommodate diverse application scenarios.
ABS Material
Superior impact resistance and dimensional stability for long-lasting applications.
PET/PETG
Transparent material with outstanding chemical resistance and environmental sustainability.
PVC Options
Adaptable material providing reliable chemical resistance and economic value.
PP Solutions
Lightweight, chemically resistant, and appropriate for food-safe applications.
PMMA (Acrylic)
Crystal-clear transparency with excellent optical properties and weather resistance.
PC (Polycarbonate)
Exceptional impact strength and temperature resistance for demanding applications.
PS (Polystyrene)
Cost-effective solution with good clarity and ease of processing for general applications.
ASA Material
Enhanced UV resistance and weatherability with excellent surface finish quality.
For additional information about our vacuum forming processes and capabilities, explore our YouTube channel:
Explore Our YouTube ChannelDesign and Production Considerations for Vacuum Formed Trays
Recognizing and managing key considerations in design and production ensures superior performance and quality in every vacuum formed tray solution.
Design Considerations
During 3D design development, load capacity, dimensional precision, and functional compatibility of trays require careful consideration.
Due to vacuum forming characteristics, inconsistent wall thickness or material distortion may occur during heating and forming processes
Mold design enhancement and strategic reinforcement placement ensure stability in high-stress areas
Tray compatibility with various equipment minimizes friction and wear during operation, extending service life
Production Considerations
Consistent heating and accurate processing are fundamental in vacuum forming operations. Temperature and forming duration control is especially critical.
Inconsistent heating may result in uneven wall thickness distribution impacting structural capacity
CNC machining operations following tray formation demand precision and rigorous tolerance control
Product assembly compatibility and structural integrity must satisfy customers' practical application demands
Effective Practices for Using and Maintaining Vacuum Formed Plastic Trays
To ensure extended performance and durability of vacuum formed plastic trays, implement proper usage, handling, and maintenance procedures. Here are four essential recommendations to maximize tray lifespan and operational efficiency.
Correct Stacking and Handling
During regular use, stack trays following recommended procedures. Avoid surpassing designed static and dynamic weight limits.
Always position trays on level, stable surfaces and manage stacking height to prevent warping or accidental collapse.
Routine Inspection and Cleaning
Maintain trays regularly to preserve hygiene and functionality. Avoid harsh acids, strong alkalis, or excessive heat during cleaning processes.
Conduct periodic inspections for cracks, distortion, or damaged connections. Replace compromised trays immediately to prevent failure during operation.
Appropriate Storage Conditions
Store trays in dry, adequately ventilated areas. Extended exposure to direct sunlight, excessive heat, or sub-zero temperatures should be prevented.
Moisture can compromise plastic materials, making humidity management vital for maintaining tray structural integrity.
Prevent Overloading and Impact
Corner areas and molded edges of vacuum formed trays are especially vulnerable to impact damage. Handle trays with care to prevent drops or severe impacts.
Avoiding impact damage helps extend product service life and ensures reliable performance throughout use.
Benefits of Customized Vacuum Formed Trays
Explore the key advantages that make our customized vacuum formed trays a preferred solution for diverse industrial applications.
Accurate Customization To Meet Your Requirements
Ditai provides highly tailored vacuum formed trays, designed according to product dimensions, configuration, and functional specifications.
Accommodates diverse surface effects and textures to ensure optimal compatibility between tray and product.
Lightweight And Robust For Enhanced Efficiency
Utilizing high-performance ABS, ASA and other materials, trays deliver superior compression and impact resistance.
Preserves lightweight design for convenient handling, stacking and storage, enhancing logistics efficiency.
Enhanced Space Utilization, Environmentally Responsible
Through intelligent structural design, we maximize space efficiency and minimize product gaps, reducing transportation and storage expenses.
Emphasize eco-friendly materials and support recyclable and low-impact material options.
Contact Us Today - Ready to Begin Your Custom Vacuum Forming Project?
Reach out to our experienced team today to discuss your vacuum formed plastic tray needs and receive a tailored quote for your project. Partner with us and let's create exceptional results together with quality experience and efficient service.
